Production of concrete products using Paul jacks: reliability, efficiency, and quality control

The production of reinforced concrete structures requires high precision at all stages, especially when tensioning reinforcement cables. The correct force notonly determines the strength of the product, but also its durability. Therefore, modern concrete product manufacturing using Paul jacks is becoming the technological standard for companies focused on consistent quality and production efficiency.

Paul jacks — the basis for precise tensioning

Paul jacks are professional equipment designed for tensioning reinforcing wire or strands in the manufacture of prestressed concrete products. These devices operate using a hydraulic cylinder with a clamping device. A key feature is a digital tension control device that provides real-time tension control, allowing you to accurately follow the calculated loads and minimize the human factor.

TDM Engineering Oy offers Paul jacks adapted to different types of anchors. This equipment is compatible with both wire and periodic reinforcement of various diameters, as well as with seven-wire strands of various diameters. Thanks to its modular design and interchangeable parts, the equipment can be easily adapted to specific production conditions.

Application in the production of slabs and beams

The production of concrete products using Paul jacks is widely used in enterprises manufacturing hollow core slabs, beams, piles, and other prestressed reinforced concrete products. During the preparation stage, the wire or strand is secured in the support plates using anchor clamps, after which tension is applied using a jack. Upon completion of pouring and curing, the tensioned elements transfer compressive force to the concrete, increasing its resistance to tension and cracking.

Paul jack tensioning systems are particularly in demand in production lines for hollow core slabs, beams, and girders. Thanks to its convenience and reliability, the equipment is easily integrated into existing production processes and reduces setup time.

Advantages of using Paul jacks

The main advantage of the technology is precise control of the tension force. This reduces the likelihood of defects and increases the service life of finished products. In addition:

• The versatility of the design allows the same jack to be used for different types of reinforcement.
• Ease of maintenance and availability of replacement parts speed up repairs and reduce downtime.
• The reliability of the equipment ensures stable operation throughout the entire production cycle.
• The use of Paul jacks contributes to compliance with European quality standards.

Thus, the use of such jacks not only increases production safety, but also directly affects the quality and economics of reinforced concrete products.

A ready-made solution from TDM Engineering Oy

If your company is focused on the sustainable and accurate production of concrete products using Paul jacks, TDM Engineering Oy offers a comprehensive solution. We supply original jacks, as well as accessories and adapted components for your equipment. All equipment is tested and ready for use in Ukrainian production conditions.

Contact us and you will receive not just equipment, but a technological advantage that will improve the reliability and quality of your reinforced concrete products.