Modernization of slab production equipment: the path to increased efficiency
In modern construction, hollow core floor slabs play a key role in ensuring the strength and reliability of buildings. However, over time, the equipment used to produce them can become obsolete, reducing productivity and product quality. In such cases, modernization of slab production equipment is the best solution to extend the life of the equipment and improve production efficiency.
Why modernization is necessary?
Over time, even the most reliable equipment can lose its efficiency due to component wear and tear and technology obsolescence. A complete replacement of the production line requires significant investment and time. Modernization of a floor slab extruder, on the other hand, allows you to update your existing machines, adapt them to modern requirements and improve production performance at a lower cost.
Services of TDM Engineering Oy Modernization of slab production equipment
TDM Engineering Oy specializes in modernization and repair of Finnish, German and Italian hollow core slab production equipment. Among the services offered are:
- Installation of new sealing modules in the base frames of extruders.
- Improvement of control panels and electrical cabinets.
- Manufacturing of equipment for tracks of any manufacturer according to the customer’s technical specifications.
- Providing a stock of spare parts and technical support.
Such measures allow to quickly reconfigure equipment to produce slabs of different heights within one molding unit, which significantly increases production flexibility.
Benefits of extruder modernization
The extruder is the heart of the hollow core slab production line. Modernizing this unit can lead to the following improvements:
- Increased consumable life.
- Increased speed of the machine and, consequently, of the entire production process.
- Multiple increase of screw life.
- Reduction of material consumption, which leads to resource savings.
TDM Engineering Oy specialists optimize the control system, improve or replace the compaction group, which allows you to achieve maximum efficiency of the extruder.
Quality assurance and technical support
By contacting TDM Engineering Oy, customers receive not only high quality modernization services, but also a warranty on equipment, spare parts and services provided. The company provides technical support and advice to help solve any issues that arise and keep the equipment in working order.
Modernizing your board manufacturing equipment is a smart move for companies looking to improve the efficiency and quality of their products without significant capital investment. Working with experienced specialists, such as the team at TDM Engineering Oy, guarantees a professional approach and the desired results in the shortest possible time.
Frequently asked questions on modernization of plate production equipment
- Why do we need to modernize equipment in the first place?
Over the years, machinery wears out and technology does not stand still. Modernizing your slab manufacturing equipment can help you increase productivity, reduce costs and improve product quality without buying a new line.
- What exactly can be modernized?
The most common upgrades are extruders, control panels, electrical cabinets, and sealing modules. It is also possible to adapt the equipment to produce plates of different heights without changing the forming unit.
- is this an alternative to buying new equipment?
Yes. Modernization is many times cheaper and faster than a complete replacement of equipment. At the same time, the result in terms of efficiency and quality is often not inferior to a new line.
- What manufacturers does TDM Engineering work with?
The company modernizes equipment of Finnish, German and Italian production. They work with both modern and obsolete models.
- What advantages does modernization of extruders give?
The service life of screws is increased, the consumption of materials is reduced, the molding process is accelerated. All this is a direct saving of time and money.
- How long does it take to modernize?
It depends on the scope of work. But everything is planned so as to minimize downtime and not to disrupt production.
- Is there a warranty for the work performed?
Yes, the company provides a warranty for both spare parts and the work itself. Plus, technical support is always on call.