Concrete distribution system for reinforced concrete production: a solution that makes production faster, more accurate and more profitable

The production of reinforced concrete products is a precise and rhythmic process in which every minute and every operation counts. One of the key steps is the concrete distribution from the mixing plant to the molds. This is where time is most often lost, mistakes are made and unnecessary costs are incurred. To avoid this, more and more companies are implementing concrete distribution systems for the production of reinforced concrete products, which automates the process, eliminates human error and significantly increases production efficiency.

What is concrete distribution system and why it is needed

Concrete distribution system is a technical complex designed for rapid, accurate and uniform delivery of concrete mixture to the molding stations. It consists of several components: rail tracks, self-propelled drum (shuttle), control system and additional units such as intermediate storage tanks and batching valves. The design is individually tailored to the specifics of production and the geometry of the plant.

Concrete distribution system for the production of reinforced concrete products completely eliminates manual delivery of the mixture and allows you to switch to automatic mode of operation. This is especially relevant at enterprises where floor slabs, columns, beams and other serial products are produced. The higher the rate of production – the greater the benefit of implementing such a system.

How it works in practice

After mixing, the mixture is loaded into a self-propelled barrel, which moves along the production line on rails. The movement control is fully automated. At the desired point, the barrel stops and unloads a strictly specified amount of mixture into the mold. After that it returns for a new portion. The operator only needs to set the parameters on the remote control – then the system works independently.

The peculiarity is that rail tracks can be both straight and rotary, with slopes, forks and transitions between zones. This makes it possible to implement the system even in a limited space without having to change the layout of the workshop. As a result, automatic concrete distribution in reinforced concrete plants can be easily integrated into both new lines and existing areas.

Precise dosages – less waste

One of the main advantages of automatic feeding is precision. Each feeding cycle is calculated by volume, which eliminates mixture overruns and increases the homogeneity of the finished product. Deviations, which are inevitable in manual work, are reduced to zero. This is important not only from an economic point of view, but also in terms of compliance with building regulations and product quality. It is also worth noting that the concrete is delivered quickly and without interruption, which prevents stratification of the mixture. As a result, the final product acquires uniform strength throughout the entire volume – an important requirement for load-bearing structures

Saves time and resources

Manual feeding involves additional workers, special equipment, time spent on moving the mixture and cleaning containers. All this leads to losses. The introduction of an automated system eliminates these bottlenecks.

Concrete distribution system for the production of reinforced concrete products reduces the workload on personnel, optimizes logistics within the shop and reduces the total time of the production cycle. What used to take dozens of minutes can now be done in seconds. At the same time, a clear sequence of work is maintained, and downtime and schedule disruptions are eliminated.

Business benefits

The introduction of automatic concrete distribution has tangible benefits:

• The production process is accelerated – this is especially important in the serial production of slabs, columns, beams.

   

• Overconsumption of mix is eliminated: the automatic feeding system strictly doses the volume.

   

• Personnel costs are reduced – the operator simply monitors the system.
• Increases work safety: fewer manual operations – fewer risks.

Safety and reliability and why choose TDM Engineering

Working with concrete mix is associated with increased stress on health: heavy buckets, lifting, wet and aggressive environment. Automating concrete distribution reduces these risks. The operator is in a remote area, controlling the process from a panel. This increases worker safety and reduces the likelihood of injury on the job.

The system itself is made of durable, wear-resistant materials. The main components are hermetically sealed and corrosion-free. Thanks to the clever design, the equipment is easy to maintain and has a long service life. This makes the concrete distribution system for the production of reinforced concrete products not only convenient, but also a reliable solution for long-term operation. TDM Engineering offers complete turnkey solutions – from design and equipment selection to commissioning and training. Each concrete distribution system for the production of reinforced concrete products is developed taking into account the specifics of a particular production, its volume and technical conditions. Engineers of the company visit the site, analyze logistics and offer the optimal scheme, which will work stably and without interruptions.

Support is provided at all stages: from preparation to commissioning. This is especially important when it comes to modernizing existing equipment or integrating it into an existing cycle.

Conclusion: an investment that quickly pays for itself

Modern reinforced concrete production requires not only quality but also speed. That’s why process automation is becoming standard. A concrete distribution system for reinforced concrete production is an investment that pays for itself in the shortest possible time by reducing costs, increasing volumes and improving stability. It is not just equipment, but the key to efficient, technologically advanced and safe production of reinforced concrete products.