Optimize production with an automatic concrete distribution system in plants from TDM Engineering
Increase efficiency and quality in your precast concrete plant!
Automated concrete distribution lines in plants play a key role in modern precast concrete production. These systems are designed for continuous and efficient delivery of concrete mix from the mixing station to the casting site, which significantly improves productivity and product quality.
Principle of operation
The automatic concrete distribution system consists of several main components: rail tracks, self-propelled drums, control system and intermediate tanks. The rail tracks can be straight or curved, with ascents and descents, allowing concrete to be delivered to any area of the plant. The self-propelled barrel, made of durable steel, has a capacity of 2000 to 2700 liters and is protected against moisture and aggressive media.
Advantages of automatic concrete distribution system in plants
- Efficiency: Automating the process reduces the delivery time of concrete mix.
- Safety: Reduced risk of worker injury due to automation and reduced manual labor.
- Savings: Reduced labor and equipment maintenance costs.
- Quality: Automated control provides precise control of concrete volumes and quality, which has a positive impact on the final product.
Automatic concrete distribution systems are used to efficiently deliver concrete mix over long distances within production facilities. This ensures a continuous production process and avoids downtime.
System components
- Rail tracks: Can be straight or curved, with ascents and descents.
- Self-propelled barrel: Made of strong steel, resistant to moisture and concrete. The capacity of the drum is from 2000 to 2700 liters.
- Control System: Easy to use, no special training required. Automatic control mode is possible.
- Intermediate hopper: Used for temporary storage of concrete mix, reducing the delivery time.
Examples of implementation
Modern precast concrete plants are actively implementing automatic concrete distribution systems to optimize their production processes. This can significantly reduce delivery and distribution times, improve working conditions for employees, and minimize material wastage. One example of a successful implementation is the use of these systems on large construction sites where high speed and accuracy of concrete delivery is required.
Automatic concrete distribution systems at precast concrete plants are an important component of modern production, ensuring high productivity, safety and quality of finished products. Implementation of such systems allows enterprises to reduce costs and increase competitiveness in the market.
FAQs
What components are included in automatic concrete distribution systems? Automatic concrete distribution systems include rail tracks, self-propelled drums, control systems and intermediate tanks.
What are the benefits of automatic concrete distribution systems? They increase efficiency, reduce labor costs and improve product quality.
Can automatic concrete distribution systems be installed in existing plants? Yes, these systems can be installed in both new and existing plants.
What are the volumes of self-propelled drums used in automatic concrete distribution lines? Self-propelled barrels range from 1,500 to 2,000 liters of compacted concrete.
How do automatic concrete distribution systems improve product quality? Accurate concrete distribution reduces waste and defects, which improves the quality of the final product.
How are automatic concrete distribution systems controlled? Automatic concrete distribution line control systems are easy to use and can be operated automatically.