Magnetic formwork for reinforced concrete products: a modern production standard

In the modern production of reinforced concrete products, the key role is played by accuracy, speed and convenience in the formation of concrete structures. Outdated mechanical and welded methods of fixation have been replaced by innovative solutions, among which magnetic formwork for reinforced concrete products occupies a leading position. This technology significantly simplifies production processes and improves the quality of finished products.

How magnetic formwork works: design and operating principle

Magnetic formwork is a system for fixing formwork sides (form-generating elements) on a molding table using built-in powerful magnets. The main element of the design is a magnetic block placed inside the body, which can be welded, aluminum or hybrid. Fixation is activated by pressing a button, and removal is carried out using a special lever or hook. Such a system eliminates the need for drilling, welding or using bolts, which significantly simplifies and speeds up the process of preparing for pouring concrete.

Magnetic formwork for reinforced concrete products is used at all stages of precast concrete production, including floor slabs, wall panels, flights of stairs and other elements. It is convenient to adapt it to various types of molding tables, including those with different metal thicknesses. The height of the formwork varies up to 600 mm, which allows you to accurately set the geometry of the product. It is possible to quickly reconfigure the sides depending on the project, without stopping the production line.

Advantages and benefits of using magnetic formwork for reinforced concrete products

Using magnetic formwork provides a number of significant advantages:

• Reducing the time for preparing the molding table.

   

• Increasing the accuracy and repeatability of the geometry of products.

   

• Reducing the cost of consumables (no welding or fasteners).

   

• Simplicity and safety of installation and dismantling.

• Durability of the structure and wear resistance.

The technology allows you to automate processes, which is especially important in serial production. In addition, magnetic sides for reinforced concrete products ensure cleanliness and minimize damage to the molding surface, which is critical for long-term operation of the equipment.

A custom solution from TDM Engineering Oy: reliability in every element

TDM Engineering Oy offers a full range of solutions in the field of magnetic formwork. In production, only durable steel bodies and proven neodymium magnets adapted to real operating conditions are used. The designs are developed taking into account the convenience of the operator and integration into various production lines. At the request of the customer, it is possible to develop formwork for specific dimensions and shapes of products.

If you need magnetic formwork for reinforced concrete products, focused on practicality, reliability and accuracy – TDM Engineering Oy offers a comprehensive solution, tested in dozens of concrete plants. Contact us to get an individual offer and increase the efficiency of your production.