Innovative magnetic formwork systems for concrete: a revolution in the production of reinforced concrete products.
n modern construction, the desire to improve the efficiency and quality of reinforced concrete production leads to the introduction of advanced technologies. One of such innovations is magnetic formwork systems for concrete, which significantly simplify the molding process and ensure high accuracy of finished products.
Advantages of magnetic formwork systems
Traditional methods of fixing formwork, such as bolted connections or welding, are time-consuming and labor-intensive. Innovative magnetic formwork systems for concrete allow instant fixing and dismantling of the forms, which significantly reduces the time required to prepare and complete the production cycle. This results in higher productivity and lower labor costs.
In addition, magnetic fasteners ensure a tight and even fit of the formwork to the forming table, eliminating the risk of displacement during pouring and vibration of the concrete. This is especially important in the production of hollow core floor slabs, where dimensional accuracy affects the further installation and performance of products. The use of magnetic systems reduces the likelihood of defects, such as uneven edges or deformation of the mold, which helps minimize the reject rate and improve the overall quality of the product.
Flexible and versatile in production
Magnetic formwork systems are highly versatile and can be used for different types of reinforced concrete products. Manufacturers can easily adapt the forms to different sizes and configurations by changing the arrangement of the magnets. This is especially convenient in serial production, where frequent changes of forming parameters are required. Thus, the introduction of magnetic formwork systems contributes to the expansion of the product range without the need for significant investments in new equipment.
Application of technology innovative magnetic formwork systems for concrete in the production of reinforced concrete products.
TDM Engineering Oy offers advanced solutions for the production of reinforced concrete products, including innovative magnetic formwork systems for concrete. These systems are used extensively in the production of hollow core floor slabs, providing secure fixation of side forms and partitions. The use of magnetic systems in combination with extruders and other automated production mechanisms allows to:
- increase line productivity;
- reduce the cost of consumables and fasteners;
- reduce the number of errors and defects in plate molding;
- create a versatile system suitable for the production of different types of products.
Why choose solutions from TDM Engineering Oy?
TDM Engineering Oy is a recognized leader in the development of equipment for the production of reinforced concrete structures. The company offers complete solutions including extruder machines, formwork systems and hollow core saws.
The main advantages of the equipment from TDM Engineering Oy:
- high reliability and durability of all components;
- modern technological solutions that allow to automate production;
- flexibility in customization of equipment for different tasks;
- reduction of production costs due to optimized processes.
Implementation of innovative magnetic formwork systems for concrete from TDM Engineering Oy allows you to significantly increase the efficiency of production of reinforced concrete products, improve product quality and reduce operating costs. These advanced technologies open new opportunities for manufacturers, providing a competitive advantage in today’s construction market.
Frequently asked questions
1. How reliable are magnetic formwork systems?
Magnetic systems are highly robust and durable. They provide secure fixation and are resistant to the stresses caused by vibration of the concrete.
2. Can magnetic fasteners be used for different types of reinforced concrete products?
Yes, magnetic formwork systems are versatile and suitable for the production of various reinforced concrete products, including floor slabs, wall panels and beams.
3. Are magnetic formwork systems difficult to maintain?
No, these systems require minimal maintenance. It is sufficient to periodically clean the magnets from contaminants and ensure their integrity.
4. Do magnetic systems reduce the production time of reinforced concrete products?
Yes, due to quick fixation and dismantling of the formwork, the production process is accelerated, which reduces the total production time.
5. Can magnetic formwork systems be used in automated production?
Absolutely. These systems are ideal for automated lines and are perfectly matched to extruders and robotic machines.
6. Does the use of magnets affect the quality of the final product?
Yes, positively. Magnetic systems ensure precise positioning of the formwork, which improves the geometry and surface quality of the finished product.
