Innovative рroduction of floor slabs without molds: turning the tradition of construction upside down

Construction is one of the most important industries in the world, and its constant evolution leads to new technologies and methods. One of the latest innovations in construction is the production of hollow core slabs without traditional molds with extrusion method. This new technique opens the door to a more efficient, economical and environmentally sustainable method of construction. In this article, we’ll look at the benefits and process of producing slabs without molds.

Problems with traditional molds:

Traditional methods of producing hollow core slabs require the use of wooden or metal molds in which concrete is poured and dries. This process requires significant material, labor and time costs. In addition, molds can be limited in shape and size, which limits the flexibility and variety of designs. The final product may also have surface defects associated with the molds themselves.

Manufacturing slabs without molds:

The production of hollow core without traditional molds is based on the use of innovative methods and techniques. One approach involves using an extruder to form the slabs. This method makes it possible to create hollow core slabs of various shapes and sizes without the need for traditional molds. Production of floor slabs without molds.

Advantages of production without molds:

1. Time savings: The process of producing hollow core slabs without molds takes significantly less time because there is no need to install and remove molds. This allows for faster construction speeds and shorter project timelines.
2. Cost savings: Using an extruder instead of traditional molds reduces material and labor costs. Extruder molds are reusable and durable, reducing replacement costs.
3. Design flexibility: Without using traditional molds, manufacturers can create hollow core slabs of different shapes and sizes, adapting them to the specific requirements of the project. This allows builders to realize the most daring design and architectural ideas.
4. Quality and durability: The production of hollow core slabs produces a more uniform and high-quality surface without the defects associated with the use of traditional molds. This approach also contributes to the durability of the slabs and the stability of the structures.

Environmental benefits

There are significant environmental benefits to producing slabs without traditional molds. It reduces resource consumption because it does not require molds. In addition, this approach reduces the amount of waste and the negative impact on the environment, since the extruder is used all the time. The production of floor slabs without the use of traditional molds is an innovative approach that allows builders to implement projects efficiently and economically. This method has many advantages, such as time and cost savings, design flexibility, high quality and environmental sustainability. Implementing this approach in construction can lead to improved processes, accelerated industry development and reduced environmental impact.