Overview of equipment for the plant for the production of reinforced concrete products.
The production of reinforced concrete products requires the use of specialized reinforced concrete production equipment to ensure high quality and efficient processes. TDM Engineering offers complete solutions for reinforced concrete products plants, including extruders, saws, concrete distribution systems and molding tracks.
Extruders for the production of reinforced concrete slab products
Extruders are a key element in the production of reinforced concrete slabs, responsible for molding and compacting the concrete mix. Extruder models from TDM Engineering offer a number of advantages:
- Soft dynamic drive: ensures smooth operation and reduces wear and tear on components.
- Easy maintenance: easy cleaning and rinsing reduces downtime.
- Perfect concrete compaction system: guarantees high quality finished products.
- Patented auger shape: ensures uniform mix distribution and improves the structural characteristics of the slabs.
- Adjustable screw speed: allows you to adapt the process to different types of products.
TDM Engineering extruders are capable of producing slabs with cross-sectional heights from 6 to 60 cm on tracks with a width of 100 or 240 cm, with the possibility of adapting to a width of 150 cm. The pouring height is adjustable to produce slabs with different levels of fire resistance and for pouring over an insulation layer. The range includes the S, L and N series, so that the optimum solution can be found for specific production tasks.
Automatic slab saws
For accurate and efficient cutting of reinforced concrete products, slabs are used automatic saws. TDM Engineering offers several series of such saws:
- UL series: designed for longitudinal cutting on fresh concrete.
- Series L: used for cross cutting of slabs up to 32 cm high with a blade height of up to 90 cm.
- LP series: designed for cross-cutting slabs up to 50 cm high with disk heights up to 130 cm.
- N and S series: for cutting at any angle, with the option of semi-automatic (N) or automatic (S) operation, for slabs up to 50 cm high with a blade height up to 130 cm.
These saws offer high precision and productivity, which helps to improve the quality of the finished products and optimize the production process.
Concrete distribution systems
Efficient delivery of concrete mix to the molding site plays a key role in the production process. Concrete distribution systems from TDM Engineering include:
- Rail tracks: ensure precise movement of the concrete delivery barrel.
- Self-propelled barrel: equipped with an automatic mode of operation, able to pass turns, ascents and descents, which provides flexibility and adaptability of the system.
- Control unit: allows precise control of the volume and speed of the mixture.
- Intermediate tanks: used when necessary to ensure the continuity of the process.
The use of this system speeds up the production process, ensures accurate dosing and reduces operating costs.
Casting tracks
Casting beds serve as a base for the casting and curing of concrete hollow core slabs. TDM Engineering offers cassette structure beds made of high quality structural steel, with a width of 120 cm, 150 cm or 240 cm. All beds are equipped with a heating system to ensure uniform and fast curing of concrete, which improves the quality and durability of the finished products.
Review of equipment for the plant for the production of reinforced concrete products.
The choice of quality and modern equipment for the plant for the production of reinforced concrete products is the key to the successful functioning of the plant for the production of reinforced concrete products. Solutions from TDM Engineering, including extruders, automatic saws, concrete distribution systems and forming tracks, ensure high productivity, product quality and optimized production processes. Investing in such equipment helps strengthen the company’s market position and meet the growing needs of the construction industry.
Frequently Asked Questions (FAQ) Equipment Overview for a reinforced concrete products plant.
- How do I choose an extruder for the production of concrete hollow slabs?
The choice of extruder depends on the required slab height and width, production capacity and the type of concrete used. For example, TDM Engineering’s S, L and N series models can produce slabs from 6 cm to 60 cm high on 100, 150 or 240 cm wide tracks.
- What are the advantages of automatic sawing machines for cutting concrete hollow core slabs?
Automatic sawing machines offer precise cutting accuracy, high productivity and the possibility to work in different modes. For example, the N and S series sawing machine allow cutting at any angle and the LP series is suitable for slabs up to 50 cm high.
- What are the advantages of concrete distribution system?
This system improves the accuracy and speed of mix delivery, minimizes wastage and reduces labor costs. The self-propelled concrete distribution shuttle on rails can operate automatically, make turns and adjust the concrete volume.
- How to ensure consistent curing of hollow core concrete slabs?
The use of casting beds with a heating system allows you to control the curing process, improving the quality of finished products. Structural steel walkways with 120, 150 or 240 cm widths provide a solid foundation for production.
- What maintenance is required for reinforced concrete products equipment?
Regular maintenance includes cleaning the extruder, replacing wear parts (e.g. screws), checking the condition of the concrete distribution rails and the track heating system.
- What is the capacity of the equipment?
Productivity depends on the model. For example, TDM Engineering extruders can produce significant volumes of slabs per shift, and automatic sawing machines reduce cutting time, improving overall line efficiency.
- Can the equipment be customized to individual requirements?
Yes, the equipment can be customized to meet the specific needs of the plant, from the width and height of the slabs to the specifics of cutting, casting and concrete distribution. TDM Engineering offers solutions to meet different production requirements.