Эффективные методы производства пустотных плит перекрытия
Equipment production of hollow core floor slabs is a key stage in construction, requiring precision and reliability. Modern technologies, such as the use of extruders, significantly increase productivity and the quality of the final product. Let’s look at the main methods and technologies that help achieve the best results.
1. Use of modern extruders
One of the most efficient methods of producing hollow core floor slabs is the use of extruders. These machines allow concrete slabs to be automatically formed, ensuring high quality and precise geometric dimensions. Companies such as TDM offer S, N and L series extruders that are reliable, flexible and cost-effective. The extruders feature a reciprocating concrete compaction mechanism, which not only helps reduce wear and tear on the equipment, but also improves the density of the concrete, increasing the strength of the slabs. This is especially important for reducing the weight of structures without losing strength properties.
2. Process automation of hollow core slab production methods
One of the most important factors in hollow core slab production methods is the high degree of automation. Modern extruders are equipped with touch screen control panels, which greatly simplifies the control of the production process. Adjustment of parameters is automatic, which minimizes the influence of human factor and reduces the risk of mistakes. Automation helps to reduce production costs through more efficient use of raw materials, minimizing waste and reducing downtime. This makes the production of floor slabs more cost-effective.
3. Sustainability and durability of equipment
Another key element of efficient production is the durability of the equipment. Extruders are generally made of high-strength materials that are resistant to wear and tear. For example, concrete pickers, side plates and vibrating rails are subjected to heavy use, so they are made of special alloys that can withstand heavy loads and abrasion.
4. Flexible production
Extruders allow the production of slabs of different heights and widths, which makes it possible to customize products to meet the specific requirements of construction projects. The modular design of the equipment allows not only the production of hollow core floor slabs, but also other products such as piles, beams and partition walls.
5. Energy efficiency
One of the main factors in selecting equipment is its energy efficiency. The latest generation of extruders uses less energy, which reduces the cost of production. This is achieved by eliminating cardan shafts and complex gearboxes, which also simplifies maintenance and extends the life of the equipment.
The use of TDM extruders in the production of hollow core floor slabs is not just a convenience, but also a cost-effective solution. They help not only to optimize the production process, but also to reduce costs, improve product quality and adapt to any construction tasks.
Modern extrusion technology is the key to success in the construction industry.