TDM EXTRUDER
for the production of hollow core slabs
It is easy to adjust height for casting over the insulating lay, as well as to make adjustments for different fire resistance classes. There is a platform for easy passage over the slab. There is easy access to the hopper. This extruder is notable for high reliability, ease of operation and ease of maintenance.
NEED AN ENGINEER'S CONSULTATION OR WANT TO ORDER EQUIPMENT
Extruders TDM models and equipment
| EXTRUDER SERIES S | EXTRUDER SERIES N | EXTRUDER SERIES L | |
|---|---|---|---|
| Standard width of product (mm) | 1200, 1500, 2400 | 1200, 1500, 2400 | 1200 |
| Minimum product height (mm) | 120 | 120 | 80 |
| Maximum product height (mm) | 600 | 500 | 220 |
| Maximum product molding speed (rm/min) | 3,0 | 2,2 | 1,8 |
| Touch screen control system monitor | 11"Color | 8"Color | 8"Monohrom |
| NEED AN ENGINEER'S CONSULTATION OR WANT TO ORDER EQUIPMENT | CONTACT US | ||
How the extruder works
The operation of this machine is quite simple. The extruder runs the concrete through the compacting group using screws under the super-high pressure. As a result, the concrete is compacted and laid out on the molding lane in the required shape.
Maximum speed: 1.4 – 3.5 m / min depending on the type of slab and the concrete used.
Hopper capacity: Standard 1.5 m3, may be expanded to 3.0 m3
Power supply: 3P + PE 400 V 50/60 Hz
Extruder products and capabilities
Features of the design of the extruder
Design
Independent drive of screws
Time-tested ergonomic and safe extruder design, without any unnecessary components
The independent drive of the screws allows for maximum simplification of the extruder operation, ensuring exceptional compaction especially for rigid blends, and providing dynamic control over all parameters during the shaping process
New design of a vibrating table
New intuitive interface
The newly designed high-frequency vibrating table ensures highly efficient compaction, with the vibration being evenly distributed across the entire working surface area of the table. A particular advantage is the quiet operation
The simple and intuitive interface simplifies the operator's work, with all extruder systems being launched with the press of a single button on the monitor. At the same time, all critical production process parameters are simultaneously displayed and easily readable
Comfortable Wide Service Platform
Optimal width of the extruder.
The compaction unit is equipped with a wide and safe service platform with steps. The concrete hopper design includes ladders on three side
The equipment has an optimal width. The extruder moves along a rail which also serves as a chamfering device. The equipment beds width is only 60mm wider than the width of the hollow core slab
Wear-resistant materials inside
Improved adjustment of side wear plates
Wear-resistant materials are widely used in the extruder. The concrete hopper, bottom mass-guider, sleeves hole formers, side wear plates, and vibrating table plates are all made of wear-resistant materials
The adjustment of the side wear plates is carried out in three planes with access to the adjusting bolts from the external part of the nozzle
Absence of cardan shafts and complex gearboxes
Absence of complex gearboxes and the need for their maintenance. Absence of cardan shafts and their connections, resulting in no expensive repairs
Hollow core slabs extruder
UniMould Platform extruder is the up-to-date highly sophisticated model with extended functionality and good operational characteristics.
Hollow core slabs extruder is made using the original and unique modular framework. It makes it possible to produce both standard products for this type of machine, such as hollow core slabs, and other products: thin solid floor slabs, piles, beams, supporting structures, arches, etc.
The extrusive production method got its name from the name of the machine, without which its implementation is impossible. We're talking about the hollow core slabs extruder. Today they are widely used in Finland, England, Italy, Asia and the CIS. One of the leading extruder manufacturers in the world is the Finnish company TDM Engineering Oy, whose products can be bought in Finland, Russia, the Middle East, Ukraine, the European Union countries and others.
The compacting group is made using the rigid frame with 4 wheels. Is supports 2 – 8 power units that work independently of each other, and electronically controlled transmission. The compacting group consists of power units, rotating screws, bushes.
The hopper of this hollow core slab extruder is mounted on the frame and has a capacity of 1.5 m3 (it is also possible to mount the customized hopper with a different capacity up to 3.0 m3). The hopper meets the safety standards, it can stand on the floor while the machine is being serviced. The front part is made so that all working assemblies of the extruder are hermetically sealed from above.